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Cooled IR Detectors for Remote Sensing and Hyperspectral Imaging

Recent advancements in cooled IR detector technology have led to the rapid development of many IR remote sensing instruments for a wide variety of environmental applications, including hyperspectral remote sensing, space imaging and surveillance. Because of the extraordinarily high sensitivity of cryogenically cooled detectors, IR systems have been developed for imaging in a variety of spectral bands with wavelengths up to 25µm.

© Laurin Publishing
Reprinted from the December 2010 issue of Photonics Spectra

High Speed Infrared Cameras Enable Demanding Thermal Imaging Applications

Recent developments in cooled mercury cadmium telluride (MCT or HgCdTe) infrared detector technology have made possible the development of high performance infrared cameras for use in a wide variety of demanding thermal imaging applications. These infrared cameras are now available with spectral sensitivity in a wide range of bands. Camera features now include high frame rate imaging, adjustable exposure time and event triggering enabling the capture of temporal thermal events. These performance capabilities and camera features enable a wide range of thermal imaging applications that were previously not possible.

Advanced Techniques for Measuring Temperature or Radiance of Thermally Dynamic Events

Many applications require the collection of radiometric data of targets with large temperature differences within the scene or of experiments during which dynamic temperature changes occur over a short period of time. This paper introduces new proprietary techniques that enable the collection of radiometric data under dynamic conditions.

High-speed IR Camera Captures Images without Blur: Results Show Benefits of LWIR Spectral Band

Infrared (IR) cameras can image fast-moving objects and measure the temperature of any point on an object without the errors associated with motion blur. One application is in the study of the thermal characteristics of tires in motion. Using a high-speed IR camera to observe tires running on a dynamometer at speeds in excess of 150 mph, researchers can capture detailed temperature data during dynamic testing to simulate turning and braking loads.

High-performance MCT Sensors for Demanding Applications

Recent MCT Technology Enhancements Yield Improved Long-wave Infrared Imaging Performance for R&D Applications. There are a growing number of infrared photovoltaic 2D focal plane array (FPA) detectors commercially available for integration into high performance infrared cameras. Proper selection of sensor technology depends on the application and systems requirements.

Measuring Cold Object Temperatures Using Infrared Cameras

For cold targets a LWIR or VLWIR camera is superior to MWIR. Data and calculations in support of this position are given in this paper.

Thermal Imaging: 12 Steps Toward Better Electrical Inspection

If you’re having unscheduled electrical outages for any reason, the chances are good that you need to look at how to improve your infrared inspection program. Thermal imaging is much less about what kind of infrared camera you use than it is about using the infrared camera you have well.

Here are twelve steps, some simple and others less so, that will help improve the results you are getting from this remarkable technology.

Secrets to a Successful Thermal Imaging Based Building Energy Audit

Today, thermal imaging has become an important inspection tool for identifying heat loss, energy leaks and underlying factors that are critical to the energy usage in a commercial building or home.

This white paper reviews fundamentals of an energy audit, the different types of infrared cameras that can be used in energy audits, the use of a blower door to improve infrared inspections, thermal behavior of windows and reporting.

Secrets to an Effective Infrared Condition Monitoring Program: IR Routes

It is widely acknowledged that the most efficient infrared condition monitoring program is one that has a strong foundation of well designed and thoughtfully constructed routes. The key to success in your unique environment is to understand the six generic types of routes used by thermographers and where they can be applied.

HotShot Routing Capability: How It Works

Many PdM technicians are familiar with or are users of route-based vibration data collectors. Route-based data collection has proven itself a productive and effective approach to conducting repetitive inspection of industrial equipment including rotating equipment, electrical systems and many other critical production assets. RouteIR combines a simple to follow in-camera user interface with a powerful PC database application and automatic multi-page report generation software.

Improved Safety During Infrared Inspections of Electrical Equipment

There are 5-10 serious arc flash incidents every day in North America. These incidents result in approximately 2000 workers being treated in burn centers annually. It is estimated that arc flash incidents cost organizations hundreds of millions of dollars. In response to this problem, NFPA (National Fire Protection Agency) and OSHA (Occupational Safety and Health Administration) have created guidelines for operating around energized electrical circuits and following proper safety practices. Updated just this year, NFPA 70E now includes specific references to thermal imaging and makes a number of important clarifications on electrical safety.

To read more about this important subject online click here to receive our definitive white paper on thermographic practices and arc flash safety, or you may download the white paper now.

Testing Building Envelope Systems Using Infrared Thermal Imaging

The structures we live and work in are susceptible to quality and performance problems during construction and maintenance that can impact performance and may, in some cases, render them dangerous. Regardless of the building type involved, infrared thermography can provide remarkable, nondestructive information about construction details and building performance.

This paper discusses the numerous applications for thermal imaging technology currently being used to inspect building envelopes. These include validation of structural details, verification of energy performance (conduction and air leakage), location of moisture intrusion, and the identification of structural and system degradation of roofs and facades. Examples will be given for each application and the basic conditions required will be discussed.

Locating Levels in Tanks and Silos Using Infrared Thermal Imaging

Infrared thermal imaging is a powerful tool for locating and verifying levels in tanks and silos. Other level indication instruments are often not sufficiently reliable in many situations, or positive verification of the instrumentation readings is required. When properly used, thermal imaging can reveal not only the liquid/gas interface, but also sludge buildup and floating materials such as waxes and foams. Similar techniques can be used to locate levels and bridging problems in silos containing fluidized solids.

This paper discusses the parameters and limitations that must be addressed, shows techniques that can be employed, and illustrates the discussions with numerous thermal images.

Guidelines for Performing Infrared Inspections of Motor Control Centers

Whether it's your first infrared inspection or you're a veteran with hundreds of surveys under your belt, it is important to realize that in order to successfully identify and analyze thermal anomalies, it is beneficial to understand the operation of the equipment under inspection.

Download this white paper to learn about the recommended guidelines for inspecting the motor control center (MCC). The paper describes how to identify key components and potential problem areas and illustrates both common and not-so-common thermal anomalies.

Understanding Infrared Camera Thermal Image Quality

You’ve no doubt purchased a digital camera sometime over the past few years to replace your old film camera. Often thermal camera brochures offer list specification that you, as a user, may never be able to confirm or even understand. This paper’s objective is to help you simplify your understanding of how image quality is determined.

Covered are three topics that directly influence thermal image quality: pixel resolution, thermal sensitivity, and non-uniformity correction. A number of related topics are discussed as well.

Integrating Thermography with Your CMMS-EAM System

More and more companies are investing in CMMS systems to organize the complex task of managing capital equipment and facility infrastructure whether it is process or production equipment or building systems like HVAC and computers. If maintenance practices and investments are to really pay off, the integration of the two tools is necessary.

This paper discusses techniques useful to integrate CMMS data into portable thermal imaging cameras and to update machinery health databases with field data. Specific examples of doing this in practice are provided.

Advances in Auto Infrared Report Generation

In-camera field data collection is more productive than written or voice recorded notes. The advantages of route-based infrared inspection are described permitting improvements in predictive maintenance programs. In-camera data logging ensures that established naming conventions are used and consistently followed improving the efficacy of training efforts for multiple operators and overall performance. The impact on staff hours is discussed as well as program costs and ROI.

Periodic Route-Based Infrared Inspections

Infrared thermographic inspection is an established PdM inspection modality. Recent advances in infrared camera platforms have created a new class of infrared imaging instrument which incorporates pen-based computing and application-specific software into a powerful thermal inspection data logger with many traits similar to mature vibration data collection systems.

The potential impact of this integration on productivity, thermography program ROI, training and integration of thermal inspection data with CMMS systems is described and presented.

NFPA 70E, Arc Flash Best Practices

Estimates indicate that 10-15 serious arc-flash incidents; those that result in burn injuries requiring treatment in a burn center, occur each day in the U.S., so it is not surprising that awareness of the hazards associated with arc flash continues to grow. Concerns about operator safety are causing inspectors of high voltage switchgear to adopt new practices and new equipment.

We will examine the impact of new safety practices and how infrared transparent windows can be used to mitigate some of the risks of arc flash. In this regard, considerations are given to safe and efficient thermography practices.

Update on NFPA-70E and Impact on Thermographers

There continues to be a great deal of activity surrounding the update to NFPA 70E scheduled to be published in October 2008. For the proposed 2008 edition of NFPA 70, National Electrical Code® (NEC®), the Technical Correlating Committee (TCC) received 3,668 proposals and 3,206 comments during the revision cycle. For those of us involved in working with energized electrical circuits the outcome of the new standards will likely impact how we do our job. The goal is to increase safety through well thought through practices.

Sample Multi-page Report with Hotshot HD and ReportIR

Save time, save money and get more consistent results with ReportIR. This paper is an actual sample 18-page report performed using ReportIR software integrated in our HotShot HD camera.

See many of the included features such as detailed inspection summaries, incident specific temperature analysis, and customization to make your own report templates. As a result you’ll save hours on report writing using ReportIR Multi-page Report!

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Tools

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UPDATED!
New Range, Resolution and FOV Calculator

Determine the optimum camera and lens combination for your application. Select from a range of infrared cameras characterized by pixel pitch (e.g. 15µm), array size (e.g. 640x512) and objective lens focal length. The Calculator has the following features:

  • Angular Field of View
  • Pixel Field of View (also known as Instantaneous Field of View)
  • Image Dimensional Field of View (projected image size at a specified range)
  • Pixel Dimensional Field of View (projected pixel size at a specified range)
  • Object Detection Range (maximum range for detection, recognition or identification of objects having specified size)

EZTherm 880 Spot Size Ratio Calculator

Our Spot Size Calculator for the EZTherm 881 infrared camera helps determine measurement spot size for different camera specifications and viewing situations.

Guide to Analyzing and Selecting
Infrared Cameras

The best way to begin comparing different thermal imaging products is to design a matrix that captures the essence of all the important requirements for your application. By evaluating the relevance of each item in the matrix, you can develop an easy way to compare different products when many features have a different impact on your evaluation. Without prior experience, you may not be aware of certain issues that may be important for your application (like NFPA 70E arc flash safety compliance). Consequently, reviewing this matrix as a guide will facilitate your product evaluation.

Calculate Your Camera's Measurement
Spot Size

Our Spot Size Calculator helps determine measurement spot size for different camera specifications and viewing situations.

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Learn about our Level I, II and III Training Programs!

Infrared Training is a valuable resource for assuring consistent, professional results from your thermographic inspection program. Participate in our quality training programs where you will achieve qualifying experience and ongoing support. The result will help assure that you have a successful themography program that you can count on for years to come.

Click here for more information on Training Programs for Infrared Camera Operators!

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Sofradir EC (formerly Electrophysics) Thermal Imaging Cameras
Sofradir-EC, Inc.  Thermal Imaging Cameras  (formerly Electrophysics Corp.)
373 US Hwy 46W  Fairfield, NJ 07004 USA  |  Phone: 973-882-0211  |  Fax: 973-882-0997  |  info@sofradir-ec.com
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